How does the balanced flowmeter achieve industrial automation?
The balanced flowmeter mainly achieves automatic monitoring and control of industrial production processes by accurately collecting flow data and seamlessly integrating with the automation system. The core process is as follows:
Real-time data acquisition: The balanced flowmeter is based on the differential pressure measurement principle. It captures the differential pressure signal generated by the fluid flowing through the throttling element through the pressure tapping port, and combines it with the differential pressure transmitter to convert this signal into a standard electrical signal (such as 4-20mA) or a digital signal (such as HART, Modbus).
2. Signal transmission and system integration: The converted signals are transmitted to industrial automation core equipment such as PLC (Programmable Logic Controller) and DCS (Distributed Control System). These systems can receive the flow data in real time and perform analysis and processing.
3. Automatic control execution: The automated system compares the actual flow value collected with the preset process target value. If there is a deviation, it will automatically send instructions to the actuating mechanisms such as the regulating valve and pump group to adjust the valve opening or the pump speed, so as to bring the flow back within the process requirement range, achieving closed-loop automatic control.
4. Data Management and Early Warning: Some balanced flow meters support IoT modules, which can upload data to the industrial cloud platform. This enables remote monitoring, historical traceability, and abnormal warning of flow data, further enhancing the intelligence level of automated management.
This application mode is widely applicable to the fluid transportation, ratio mixing and other automated production processes in industries such as petrochemicals, power, and metallurgy.